It is used for embroidery machines on hats (cap). It is designed with delicate Embroidery on hats(cap). During the process of Embroidery maintained the hat(cap) shape, which prevented product safety. The Hat Embroidery Machine put Embroidery on multiple kinds of forms of Hats. It is performed in front and centre of Hats.
The Hat Embroidery Machine Products:
On the Basic of Product Information, the most famous machines for Hat embroider which are
PE770 product, Singer Futura XL400 product, BROTHER SE1900 product, Janome memory craft MC 9500
product, Janome MB-4S product used for the Commercials purposes in the market. These are playing an essential role in the market.
HAT EMBROIDERY MACHINE COMPONENTS:
The Hat Embroidery machine components mainly consist of needle bar, Head, Arm, and Cap Frame of Embroidery. Frame for embroidery Frame Sash and Hoop and electric devices such as LCD, used for stitch selection. Thread Detectors for break and memory cards or Box.
PRODUCT SELECTION FOR HAT EMBROIDERY
Hat styles have consisted of different types. It is used in various kinds on other occasions with varying combinations of colour. OPF HATS (FRONT ONE PIECE):
Trucker and Farmer Hats:
The Hats with one piece of covered foam Hat. It is a leftover portion of Hat with fabric work. OPF hats with a simple design and without a centre crease.
COLLEGIATE HATS DESIGN
The Hats tend to fit on the head. It is made up of a covered structure on the front board.
The Hats are inclined to move.
SPORTS HAT:
It is used as a fashion cap for Embroidery. This cap is a centre crease down the middle and front board. It tends to lose stitches within the centre crease, a covered backing giving it a structure machine.
Hat Embroidery Machine
PROCEDURE OF HAT
EMBROIDERY DESIGN:
The Embroidery is performed on the front and centre of the Hat, which is commonly used to place hat embroidery.
It is used as a stabilizer. You cannot hoop the Hat directly in it. It is reliable to use a bigger hoop for Embroidery of Hat.
HOOPING STABILIZER PROCEDURE:
They attached the Hat to the stable when the embroidery procedure was performed to remove an excess piece of stabilizer.
Must use a large needle. The hat stuff is fine in quality with hard and thick. During the Embroidery, you must be sure it is not dislodging your Hat from the stabilizer.
Tips for the usage of the machine during the process:
During the procedure, all thread cutters off because they disturbed the hoop. During the process, keep away from using the basting function. It has a shape of a box across the layout. It may also extend past the usable region.
The Embroidery speed will be required to make the design of the Hat fabric remains flat. If any part is not brim gets stuck for the duration of the technique.
Be very careful to get your hands underneath the needle. At the same time, the needle bar has to keep the components of the Hat for embroidery purposes.
It may be required to string your needle manually. This is a part of the Hat which can get within the manner of your Embroidery. It depends upon the automatic needling device.
When processing is completed, you may get rid of the Hat from the ring gutsy peel off the stabilizer from the return of the Hat.
BASIC TYPES OF EMBROIDERY STABILIZERS:
TEAR AWAY BACKING:
Embroidery Tear Away Stabilizer:
Tearaway stabilizers are temporary stabilizers that are removed by which are stitched out of embroidery design. This is most likely used when Embroidery on towels, scarves and traditional woven fabrics in daily used products.
The things that look for in tearaway stabilizers are easy and clean tears, perforation resistance, and hoop stability.
The tear-way is a stabilizer that should be enough for repeated perforations. It can clean easily with no matter in a specific direction. Most of the Tearaway stabilizers sold in weights are about 1 ½ to 2 ounces per square yard.
To exclude the distortion of the hat embroidery machines, the shops use two types of layers of thin Tearaway stabilizers. To reduce the chances of distortion, pull off the backing from as close to the design as possible. It is a good idea, and it helps to enhance both production time and expense.
CUT-WAY:
It has stronger threads with extra stability for stretchable and delicate fabrics during Embroidery. The materials tend to push into the throat plate. Cutaways help maintain the design when stitching. One of them will understand the washings.
The cutaway stabilizers weights It is 2 ½ ounces to an Ultra-Thick at three ¾ per square yard.
The danger with processing with it. The cutaways are cutting very close to the design. And which damage the design or the garment product. This is the main reason cutaway stabilizers are better for structures not visible from the back of the garment.
PEEL AND STICK :
It the primarily for hoops, more miniature Embroidery, and the areas difficult to the ring. The Collars and cuffs are highly stretchable fabrics. All are used for adhesive stabilizers before the Embroidery Procedure starts.
Adhesive stabilizers are also for materials that can leave hoop marks and brushed denim and suede.
POLY MESH
It is the elegant design on which ultra-sheer, thin, white or light colored fabrics. It has a soft handed and does not unlike heavier stabilizers.
CAPS STABILIZER:
It is a heavy stabilizer that tears cleanly maintained the lettering and columns standard in Hat designs. This is mainly useful for low profile or unstructured Hat.
Most Hat is a heavyweight accordingly 3 oz per square yard. The embroidery machine switches back and forth from flats to hats or back without changing the setting of the system. It will maintain the proper tension on the thread.
As with cutaway backing, cap stabilizers can prevent the fabric and fiber of the cap from forcing down the machine’s throat. Folding the cap backing can help make a firm seating on rotating cap frames and prevent registration slips.